Driving on Eggshells

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Automobile and truck tires are made up of a few dozen materials but the main three are: natural rubber, synthetic rubber and carbon-black. Let’s look at the sources of these three primary materials.

You probably know that natural rubber comes from the latex of tropical rubber trees. It is a great sustainable product but much of it is produced in countries with unstable economies, which affects it’s supply and pricing. Synthetic rubber, on the other hand, comes from combining various raw materials and compounds to make a rubber that is similar to natural rubber. Most of the raw materials used to make synthetic rubber are made from petroleum. The third substance is Carbon Black. Carbon Black is a powdery black substance, made up mostly of pure carbon, and is made from petroleum as well. Carbon black is the main filler substance used in the tire making process and more of it is used percentage-wise in tires (28%) than any other material.

The supply problem

There are two problems for the World’s tire manufacturers. The first involves petroleum. Petroleum is a product that subjected to the pricing and availability dictated by the World oil markets. At the present time, petroleum is relatively affordable but when fluctuations do occur (and history tells us that they occur a lot) that the tire manufacturers have to scramble. Because of this, the manufacturers would prefer substances that are less price sensitive.

The second problem is with the natural rubber. Yes, it is a sustainable product but many of the countries that harvest rubber are politically unstable. This has caused severe headaches for most of the tire manufacturers around the World.

Finding substitutes

Researchers at Ohio State’s Biomaterials Group received federal funding to search for alternate materials that could be used in the manufacturing of tires. Of special interest were waste biomaterials. This is because waste biomaterials are cheap to obtain (almost free) and there is an awful lot of it around.

As it turns out, solutions may be more obvious than originally thought. The researchers have discovered that egg shells, of all things, make an excellent filler material. First, they are composed of an inert substance: calcium carbonate. This means that the filler is resistant to deterioration over time. They also have microscopic pores on their surfaces that allow the rubber compounds in the mixture to stick to the eggshell surfaces quite well. Best part is, there are a lot of eggshell around.

Eggshell “supplies”

According to the United Eggs Producers Association, the U.S. produces around 80 billion eggs annually. Of that 80 billion, commercial food factories crack open about half of them for the egg white and yokes inside, and then send the shells to a landfill. This means that thousands and thousands of pounds of eggshells are available essentially for just the cost of having them transported to processing facilities.

Next step

The processes to utilize eggshells in tire manufacturing have been established and Ohio State has begun licensing the technology to interested parties. They are doing this through EnergyEn, a company that was formed via a partnership between Ohio State and private equity.

At the present time, several of the big tire manufacturers are looking into these processes and are evaluating results. According to Central Avenue Hyundai of Hartsdale, a local Hyundai dealer in Hartsdale, NY, Hankook tires (the factory stock tires on most Hyundais) is one of the first Asian manufacturers to evaluate alternate filler materials such as those made from eggshells.

  

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